Quarry-yard masonry · Pennant Scar · graded, laid and recorded since 1968

THE SCAR GRADES THE STONE. WE GRADE THE WALL.

The Scantle Yard repoints, rebuilds and re-anchors the quarry towns in stone graded on the yard’s own benches — walling, flooring and roofing splits kept apart, because a course laid in the wrong grade is a wall wearing somebody else’s clothes.

Counted at the benches

The yard ledger, first

56 yrs
one yard at the foot of the Scar
3,400
tons graded to the benches last season
2,640
walls laid from the graded stock
30 yr
workmanship warranty, transferable

Services & rates

The rates — graded work

Quoted off the survey and held sixty days. Grading, lime, anchors, scaffolding and cleanup are inside the number — the only extra is stone we must quarry to match, quoted per ton before you approve a single course.

Lime repointing, per square foot$17–$23

hand-raked · NHL 3.5 in the field, NHL 5 at copings

Wall rebuild from graded stock$38/sq ft

numbered, dismantled, re-laid in original order

Anchored veneer$34/sq ft

316 stainless Z-anchors at 16 in o.c. · flashed and wept

Arch rebuild on centeringfrom $1,900

voussoirs cut at the benches, numbered · keystone last

Hearth in graded firebrickfrom $2,500

moderate- or high-duty to the drawing · cast crown

The grading method

Bench, chip, lay, record

Four movements, the same on every wall the yard touches — the bench decides the stone, the chip decides the lime, and the record decides the argument, should there ever be one.

1

The survey & the chip

A mortar chip leaves the wall and is matched; the wall’s age picks the lime. The survey also grades the wall itself — what was laid in what, and in which order it should come out.

2

Grade at the benches

Stone is sorted to walling, flooring and roofing splits on the yard benches, weighed and logged — a course laid in the wrong grade is a wall wearing somebody else’s clothes.

3

Lay from the record

Rebuilds are dismantled numbered and re-laid in original order from graded stock; joints flushed in two passes and struck to the profile the wall was born with.

4

Record & warrant

The graded weights, lime batches and joint counts go in the yard book with your name on them — then the thirty-year warranty, transferable with the house.

Recent work

The wall book

Six walls from the quarry towns — graded rebuilds, repoints and one arch whose voussoirs were cut at the benches in a single afternoon. Every owner will let you count courses; we would rather you did.

Scar Row
Scar Row — 1904 brick, NHL 3.5 repoint, salvage matched wet
The weighing house
The weighing house — arch rebuilt, voussoirs cut at the benches
Tram Road
Tram Road — veneer re-anchored in 316, weeps renewed
Blinker’s terrace
Blinker’s terrace — rebuild from graded stock, laid to the record
The chapel school
The chapel school — parapets in NHL 5, copings re-bedded
The assay office
The assay office — hearth in high-duty firebrick, crown cast

The benches run all year; the pointing runs April to October — lime carbonates against the calendar, not the thermostat. Grading visits and surveys happen in any month, and winter is when the yard stock grows.

What grading buys you

A quarry wall fails from the inside: stone laid flat-bedded where a wall wants it on edge, flooring splits in a garden wall, roofing thickness in a course. Grading is the unglamorous discipline that decides which of those walls yours will be — and it costs nothing but the bench it happens on.

Thirty years, bench to strike

If a graded course fails, a joint we pointed lets go, or an anchor we set moves inside thirty years, we return and correct it free — the yard book names the bench, the batch and the date, which is why the promise can be this plain.

Two crews had already rebuilt our terrace wall twice with stone that looked right and behaved wrong. The Scantle Yard weighed the old wall, graded the new stock on a bench in front of me, and laid it to a numbered record. It has been through five winters without a course stirring — the difference, it turns out, was never the mason’s hands. It was the sorting.
W. Hosie · graded rebuild, Blinker’s terrace, Pennant Scar

Stone, lime, order

Asked at the benches

The questions the quarry towns ask first, answered the way we answer them with the yard book open.

What is scantle, and why name a yard after it?

Scantling is the grading of stone by thickness and use — walling, flooring, roofing splits kept apart so each course behaves the way its bed expects. A wall laid in the wrong grade looks right for a season and then works itself loose, quietly, for a decade. The benches are the trade’s conscience, so they got the name on the gate.

Lime or portland on my wall?

Lime, on anything built before 1930. Lime is softer than the brick and stone around it, and sacrificial — it weathers out so the masonry doesn’t have to. Portland is stronger than old masonry, so the freeze-thaw cycle breaks the wall units to save the mortar, which is exactly backwards.

Can you match stone from the Scar?

From the yard’s own benches first — fifty-six years of graded stock — and from two working quarries beyond that. The match is laid out dry beside your wall, wetted, and approved by you in daylight before a single piece is bedded.

Why does a rebuild get numbered?

Because the original masons solved problems we cannot see — a batter here, a through-stone there. Numbering and re-laying in original order keeps their solutions in the wall; a rebuild that merely looks like the old wall throws them away and waits for the frost to object.

They dismantled our wall into numbered piles on the lawn, graded the replacements on a bench, and laid it back over three weeks. The surveyor asked which sections were new. None of them, said the mason, and he was being precise, not modest.
C. Dungannon · Graded rebuild · Tram Road
The yard book weighs everything, so when I asked whether the arch stones were new or original, they read me the bench weights from before and after. Same stones, re-cut beds, one new keystone. That level of record changes how you argue with a builder.
N. Stroud · Arch rebuild · the weighing house
Every other bid said “repoint and make good”. The Scantle Yard said “rake by hand, point in NHL 3.5, NHL 5 at the copings, and here is the joint count”. The count was right to within four joints, and the four were mine to find.
B. Alefounder · Full repoint · Scar Row

Thirty years on the graded course

If a course we laid from graded stock fails, or a joint we pointed lets go inside thirty years, we return and correct it free. The bench decides the stone; the yard book decides the argument.

(555) 460-7712

yard@scantle.example · Pennant Scar · benches run year-round

Weigh the wall first.

Send the year, the town and a photo — the survey brings the chip kit, the grading verdict and a written square-foot number inside the week. Winter is when the benches are quietest and the yard stock grows.

Masonry Contractor — Duotone — Gunmetal Slate — V2